Immersion Heaters

Industrial Immersion Heaters

Our immersion heaters are recognised for their versatility and reliability across a wide range of electric heating applications – commercial, industrial, scientific, and domestic. Designed to efficiently heat a large variety of fluids including water, oils, and chemicals, our immersion heaters are suitable for diverse environments and industries.

Our industrial-grade immersion heaters are engineered to deliver strength, adaptability, and dependable performance in all applications. With in-house expertise, advanced design capabilities, and modern manufacturing facilities, Elmatic can accommodate both high-volume production and bespoke requirements.

Customisation & Materials

Depending on the specific application, our immersion heaters can be manufactured using a variety of sheath materials, including Incoloy, Stainless Steel, Mild Steel, and Titanium. These heaters are capable of operating at temperatures up to 650°C–700°C (1202°F–1292°F), making them suitable for demanding thermal environments.

Size Options

Immersion Heaters Key Features

Precision-Wound Resistance Wire
Our nickel-chromium resistance coils are computer-designed and precisely wound to meet exact heat specifications. Each spiral is chemically cleaned to remove contaminants, enhancing the longevity of the heating element.

Secure Welded Connections
Terminal pins are connected to the resistance coil through welding or high-quality crimping, ensuring a durable electrical connection.

High-Performance Electrical Insulation
The resistor coil is centrally positioned and insulated with high-purity magnesium oxide (MgO) powder. After compaction by rolling or swaging, this insulation offers excellent thermal conductivity and superior dielectric strength.

Versatile Sheath Options
A range of sheath materials is available to suit specific application needs (refer to material selection chart). All immersion heaters are fully annealed to allow for custom forming and bending.

Moisture-Resistant Sealing
Each heater is sealed during production to protect against moisture absorption during storage. While this sealing resists humidity, it does not offer protection against liquid ingress or chemical exposure. Specialised sealing options are available – please contact our technical team for tailored solutions.

Insulated and Threaded Terminals
Ceramic insulators provide electrical isolation between the terminal stud and the heater sheath. Standard threaded studs allow for quick and secure connections, with a variety of termination options available upon request.

At Elmatic, we are dedicated to providing bespoke heating solutions that deliver superior performance, reliability, and durability, tailored to meet the unique needs of each of our clients.

For more information regarding our immersion heaters or to discuss your specific requirements, please call us on (029) 2077 8727, or visit our contact us page where one of our friendly team members will be happy to assist you.

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Elmatic – Your trusted partner in industrial and electric heating solutions